Magnetos and armatures Epoxy coating Powder Fluized Bed
Application:
| Micro rotor insulating coating |
automotive, motorcycle, electric bicycle, toy and small electromotor |
| Vehicle components |
ABS, HVAC,window lift, seat adjuster,sunroof and antenna, windshield wiper and fuel pump armatures |
| Moving Vehicle |
motorcycle, electric bicycle |
| Home appliances |
power tool, electric toothbrush |
| Armature size OD |
8mm to 60mm |
| Armature output per shift |
2500pcs per 8 hours for armature OD size 30mm~40mm |
| Resin insulation class |
B, F, H 120℃, 155℃,180℃, For China local >155℃ is widely used |
Of all the motor applications, automotive motors are some of the most demanding and can benefit most
from slot insulation using epoxy coating powder.
1. Automotive applications of motors include enclosures, vehicle components such as
ABS, HVAC,window lift, seat adjuster,sunroof and antenna, windshield wiper and fuel pump armatures,
motorcycle, electric bicycle, toy and small electromotor of home appliances rotors and many more.
2. Aside from automotive motors, industrial motors can also benefit from epoxy coating powder
for slot insulation. Industrial motor applications include power tools, home appliances and so on.
Work process:
High frequency deoil---fan cooling---coating---outside powder clearning---curing---air cooling
Electrostatic resin coating machine composed of pre-heating zone, cooling zone, resin coating zone and
curing zone.
Rotor/Armature is transferred to electrostatic fluidizing bed by screw for coating. Isolation power is evenly
coated on its surface, and then cured by high frequency heating.
Electrostatic powder coating is generally divided into three process, they are resin coating,
remove excess powder by scratching device of motor armature or stator surface, Curing.
The powder coating process be done on the electrostatic fluid bed,then the scratching deive
clean powder, after scraping, the armature/rotor or stators pass high-frequency induction heater
to curing, in this way, the powder can be applied to an object, bonding to the substrate and coalescing
into a smooth, continuous, essentially uniform, thick coating.
Use for resin 3M or AkzoNobel include moisture-proofing and insulating armatures, rotors, stators,
buss bars and other motor parts.
The electrostatic powder coating machine contains a powder recovery recyling device,
The device comprise a dust suction pipe disposed corresponding to the coating device,
The powder cleaning device and the device located in the electrostatic powder coating machine frame.
The separate dust suction pipes are concentrated to the total dusting collecting pipe.
The total dusting piple send powder to cyclone separator,
Upper of the cyclone separator is an outlet pipe, and lower end is a powder collecting piple which
connected to powder feeder.
Parameter:
Armature OD: by customer drawing
Core length: by customer drawing
Shaft length: by customer drawing
Output: by customer request
Coating thickness: 0.15-0.5mm adjustable
Armature transfer speed: 0.1-15.meters per minute
What are the sizes covered in this coating machine
Shaft Length: Below 180mm
Shaft Diameter: 3mm to 12mm
Stack Diameter: Stack dia between 60mm ~80mm, machine coating quality can be Max. achieved
Stack Thickness; Thickness can be upto 45mm
Please click below picture to view video
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Epoxy Coating Powder Machine For Magnetos And Armatures With Coating Bed For Stacks Encapsulation Images
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