An Automated System Of Building Electric Motors Stators With 12 Slots
Stator Winding Machine Application:
An Automated System For Winding Process Of Building Electric Motors Stators With 6poles, 9 poles, 12 poles or 18poles
Three phase Brushless Motor Stator 3Phase ABC winding way same.
Air conditioning compressor, Refrigerator compressor which can be wound by 3 needles at same time.
Stator Winding Machine Advantages:
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Mechanical movement of
nozzle as below picture
showed
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Nozzle driven by cam device which winding the turns and then move wire
diameter distance to do the arraying to achieve high slot filling rate,
Stator is stationary during the winding which don't hit the nozzle
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Wire Gauge
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Wide copper wire adaption range from 0.08~1.2mm (AWG17~AWG39)
especially suitable for winding thick wire diameter around 0.8mm (AWG20)
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One station
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Three nozzles winding at same time act as a three station stator winder
and at same time one station stator winder don't have synchronization
issue and acquire a smart machine which don't acquire much space
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Stator Winding Machine Parameter:
Wire diameter:0.08~1.2mm (AWG17~AWG39)
Stator ID:15~65mm
Core length:7-110mm
Turns No.0-99999
Operation option: stepping/Auto
Stator poles: 6 poles, 9 poles, 12 poles,18poles (Customized)
Air pressure:5~7kg/square centi-meter
Power:2KW, AC220V 50/60Hz
Weight: about 450kgs
Dimension: 1600(L)x1100(W)x1400(H)mm
The automatic brushless stator winding machine series WIND-TSM is suitable for the winding of various
types of brushless motor coils. The enameled wire is directly wound on the coil core. Compared with the
traditional method of stator coil winding and windings embedding method, it saves the cost of the
enameled wire and increases the number of coils (related to electric motor slot filling rate).
The magnetic flux increases the power of the motor. This machine WIND-TSM series can automatically
complete the winding, indexing, arraying, cutting and other processes. The operator only needs to take
the work of picking and placing the stator, which reduces the labor intensity of the operator and achieves
automation. In addition, the machine has a significant functional feature. The copper wire nozzles are
moving according to the setting parameter, so that the wound wire package is compact, neat and nice
looking.
| Parts list BLDC Motor Stator Winding Machine WIND-3A-TSM |
| parts |
Name |
Spec. |
Q'ty |
| 1 |
Spindle belt |
HTD8M-776 |
1pc |
| 2 |
Arraying belt |
HTD8M-624 |
1pc |
| 3 |
Belt |
HTD5M-825 |
1pc |
| 4 |
Fuse |
RT18-32 2A |
2pcs |
| 5 |
Fuse |
RT18-32 10A |
2pcs |
| 6 |
Magnetic switch |
AL-11RL-02 |
1pc |
| 8 |
Ceramic wheel |
∮4 |
1pc |
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| Tools: |
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|
| 1 |
Allen wrench |
8pcs |
1Set |
| 2 |
Open end wrench |
13-16mm |
1pc |
| 3 |
Word screwdriver |
4inches |
1pc |
| 4 |
Phillips screwdriver |
4inches |
1pc |
| 5 |
Wrench |
8pcs |
1Set |
| 6 |
Tool box |
|
1pc |
| 7 |
Diagonal pliers |
|
1pc |
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| Custom part |
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| 1 |
Nozzle |
|
1pc |
Please click below picture to view video
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Automated Winding Process Of Building Electric Motors Stators With 12 Slots Images
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